Carbonated Drink Filling Machine

This machine is mainly used for filling carbonated beverages. It combines three functions into one unit: rinsing, filling, and capping, making the entire process automated. It can fill carbonated drinks in both PET and plastic bottles. carbonated filling machine is a state-of-the-art filling machine that meets the needs of the modern beverage industry

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Features & Benefits

Compact design, attractive appearance, easy operation, high automation, and low labor intensity.

Uses the bottleneck blocking technology for conveying bottles, eliminating the need to adjust equipment height when changing bottle types. Corresponding nylon elements (such as arc slipper guide, thumb wheel, etc.) can be exchanged based on the bottle diameter.

Specifically designed stainless steel bottle grips are solid and durable, and avoid touching the phialine thread position to prevent secondary pollution.

Food-grade stainless steel is used for all parts in direct contact with materials, without dead angles, making cleaning easy.

Pneumatically actuated butterfly valve is used to control the inlet flow rate of liquids, ensuring accurate filling and slight turbulence in the solution barrel

High filling speed and mass flow rate, with precise filling valve and accurate control of liquids level without loss.

Features a perfect CIP control loop, program, and on-site cleaning devices.

Efficient cap settling system with perfect cap feeding and protection device.

Spiral descent mode is used for the support plate of the bottle’s bottom at the outlet thumb wheel, eliminating the need to adjust the input height when changing bottle models.

Features a perfect protection system against overloading to protect facilities and operators efficiently

Air control components are also well-known imported products.

Applications where Carbonated Drink Filling Machine is used

  • Sample 1

    Products Parts

    Washing Part

    The washing section of the filling machine responsible for washing bottles is a rotary bottle washing. It is primarily used for rinsing new bottles for beverages and drinking water. The main structure of the equipment that comes into contact with the rinsing medium and the external cover is made of stainless steel, including the stainless steel clamps. The machine has a simple structure that is easy to adjust, and the contact area with the bottle neck is minimal, reducing the risk of secondary pollution. Furthermore, the machine has a water collection tray to recycle the rinsing water.

    Filling Part

    The filling section is responsible for filling the material into the washed bottles provided by the bottle washing machine, using a pressure filling and negative pressure reflux method. This filling method is quick and responsive, and provides high precision filling. The filling valve has no spring, so the material does not come into contact with the spring and can be easily cleaned. To ensure the filling process and to address filling issues, the filling valve is designed to maintain a slight backflow of material when there is no bottle present or when the machine is stopped. The filling cylinder adopts a full-cylinder filling method to ensure the stability of pressure inside the cylinder.

    Capping Part

    The capping section is powered by a reduction gearbox which drives the turntable to rotate, causing the caps to be expelled from the hopper by the centrifugal force. A positive and negative cap separation device is situated at the outlet. If a negative cap is detected, it is automatically blown back into the hopper by an air current. Only positive caps can enter the chute and be conveyed to the cap feeding tray. The number of caps in the hopper is detected by photoelectric switches which control the cap conveyor and ensure that capping is performed effectively. To prevent accidents, an anti-reverse mechanism is installed on the chute, and a pair of photoelectric switches are positioned to stop the machine immediately if no cap is detected.

    Specification

    Technical Parameter
    Model PGF-18-18-6 PGF24-24-8 PGF32-32-10 PGF40-40-12
    Capacity 6000BPH 8000BPH 12000BPH 15000BPH
    Air Pressure 0.9Mpa 0.9Mpa 0.9Mpa 0.9Mpa
    Air Consumption 0.8m3/min 1.2m3/min 1.2m3/min 1.5m3/min
    Working Location rinse 18 filler 18 capper 6 rinse 24 filler 24 capper 8 rinse 32 filler 32 capper 10 rinse 40 filler 40 capper 12
    Voltage 380V 380V 380V 380V
    Filling Method isobaric filling isobaric filling isobaric filling isobaric filling
    Machine Dimension L2300*W1680*H2100mm³ L3500*W2300*H2550mm³ L3550*W2650*H2700mm³ L4360*W3300*H2700mm³
    Weight 3500KGS 5500KGS 6000KGS 6800KGS

    Electric Configuration

    PLC Mitsubishi
    Touch Screen Mitsubishi
    Frequency Converter Mitsubishi
    Motor Taian
    Contactor Schneider
    Hot Relay Schneider
    Approaching Switch Schneider
    Photoeletric Switch Autonics
    Pneumatic Components Airtac

     

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