Water Filling Machine
Our three-in-one filling machine is an all-in-one solution for rinsing, filling, and capping bottles of mineral water, purified water, and other non-carbonated beverages such as fruit juice, tea, and milk drinks.
It is optimized for use with plastic bottles and ensures consistent and reliable performance
Technical Parameter
| Model | XGF-18-18-6 | XGF24-24-8 | XGF32-32-10 | XGF40-40-12 |
| Capacity | 6000BPH | 10000BPH | 15000BPH | 18000BPH |
| Air Pressure | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa |
| Air Consumption | 0.8m3/min | 1.0m3/min | 1.2m3/min | 1.5m3/min |
| Working Location | rinse 18 filler 18 capper 6 | rinse 24 filler 24 capper 8 | rinse 32 filler 32 capper 10 | rinse 40 filler 40 capper 12 |
| Voltage | 380V | 380V | 380V | 380V |
| Filling Method | pressure filling | pressure filling | pressure filling | pressure filling |
| Machine Dimension | L2300*W1680*H2100mm³ | L2850*W2300*H2500mm³ | L3550*W2650*H2700mm³ | L4360*W3300*H2700mm³ |
| Weight | 3500KGS | 5500KGS | 6000KGS | 6800KGS |
Electric Configuration
| PLC | Mitsubishi |
| Touch Screen | Mitsubishi |
| Frequency Converter | Mitsubishi |
| Motor | Taian |
| Contactor | Schneider |
| Hot Relay | Schneider |
| Approaching Switch | Schneider |
| Photoeletric Switch | Autonics |
| Pneumatic Components | Airtac |
Machine Introduction&Features
This machine is designed to combine washing, filling, and capping functions into a single unit and is suitable for producing different types of fruit juices and hot drinks, including tea.
With minor part replacements, the same machine can also be used for filling mineral water.
The machine uses advanced micro-negative pressure filling technology, enabling quick, steady, and precise filling. Furthermore, the beverage feedback system is thoughtfully designed, with separate gas feedback, ensuring no contact with the beverage, thereby minimizing second-time pollution and oxidation.
This machine meets all the technical requirements for filling hot drinks at temperatures below 95 degrees.
Our three-in-one washing, filling, and capping water filling machine is a highly automated and versatile piece of equipment used in the beverage industry.
It combines three functions - washing, filling, and capping - into a single machine, making it highly efficient and cost-effective.
Compact design and efficient control system for easy operation and high automation.
The ability to handle different bottle sizes through the use of star-style wheels and arch boards that can be easily replaced.
Stainless steel spare parts that are easy to clean and leave no process dead angles, ensuring hygiene and sanitation.
A high-speed filling valve that accurately fills bottles to the desired level without causing damage to the liquid.
A magnetic force torque device used for sealing caps that ensures high-quality seals without damaging the caps.
An efficient cap arrangement system that comes with a complete self-control and safety device.
An overload protection system that protects both the machine and the operator from damage or harm.
A control system that features speed control, missing cap detection, automatic bottle stoppage, and production accounting.
Main electric and pneumatic components that are sourced from world-renowned brands for reliability and durability.
Product Details
| Name | Description | |
|---|---|---|
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Washing Part | The washing section of the filling machine responsible for washing bottles is a rotary bottle washing. It is primarily used for rinsing new bottles for beverages and drinking water. The main structure of the equipment that comes into contact with the rinsing medium and the external cover is made of stainless steel, including the stainless steel clamps. The machine has a simple structure that is easy to adjust, and the contact area with the bottle neck is minimal, reducing the risk of secondary pollution. Furthermore, the machine has a water collection tray to recycle the rinsing water. |
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Filling Part | The filling section is responsible for filling the material into the washed bottles provided by the bottle washing machine, using a pressure filling and negative pressure reflux method. This filling method is quick and responsive, and provides high precision filling. The filling valve has no spring, so the material does not come into contact with the spring and can be easily cleaned. To ensure the filling process and to address filling issues, the filling valve is designed to maintain a slight backflow of material when there is no bottle present or when the machine is stopped. The filling cylinder adopts a full-cylinder filling method to ensure the stability of pressure inside the cylinder. |
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Capping Part | The capping section is powered by a reduction gearbox which drives the turntable to rotate, causing the caps to be expelled from the hopper by the centrifugal force. A positive and negative cap separation device is situated at the outlet. If a negative cap is detected, it is automatically blown back into the hopper by an air current. Only positive caps can enter the chute and be conveyed to the cap feeding tray. The number of caps in the hopper is detected by photoelectric switches which control the cap conveyor and ensure that capping is performed effectively. To prevent accidents, an anti-reverse mechanism is installed on the chute, and a pair of photoelectric switches are positioned to stop the machine immediately if no cap is detected. |
FAQs
Our filling machines are designed to fill various types of beverages including carbonated and non-carbonated soft drinks, juice, tea, water, and sports drinks.
Our filling machines have a production capacity are depending on the products.
Yes, our filling machines are capable of filling different bottle sizes and shapes, including PET, glass, and aluminum cans.
Our filling machines can handle a minimum fill volume of 50ml and a maximum fill volume of 5 liters.
Yes,our engineer will provide free design for your checking before make the final quotation.
Lead time varies depending on the specific machine and production schedule, but typically takes 6-8 weeks.
We accept a variety of payment methods, including wire transfer, credit card, and PayPal.
We offer online technical support and troubleshooting services for the lifetime of our machines, as well as parts and service support.
Yes, we provide free online training for machine operation and maintenance to ensure our customers can use and maintain machines effectively.
We offer a 1-year warranty for all of our machines, with additional warranties available upon request.
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