Water Filling Machine

Our three-in-one filling machine is an all-in-one solution for rinsing, filling, and capping bottles of mineral water, purified water, and other non-carbonated beverages such as fruit juice, tea, and milk drinks.

It is optimized for use with plastic bottles and ensures consistent and reliable performance

  • Water Filling Machine equipments
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Features & Benefits

Stainless steel spare parts that are easy to clean and leave no process dead angles, ensuring hygiene and sanitation.

It combines three functions – washing, filling, and capping – into a single machine, making it highly efficient and cost-effective.

Compact design and efficient control system for easy operation and high automation.

The ability to handle different bottle sizes through the use of star-style wheels and arch boards that can be easily replaced.

Stainless steel spare parts that are easy to clean and leave no process dead angles, ensuring hygiene and sanitation.

A high-speed filling valve that accurately fills bottles to the desired level without causing damage to the liquid.

A magnetic force torque device used for sealing caps that ensures high-quality seals without damaging the caps.

An efficient cap arrangement system that comes with a complete self-control and safety device.

An overload protection system that protects both the machine and the operator from damage or harm.

A control system that features speed control, missing cap detection, automatic bottle stoppage, and production accounting.

Main electric and pneumatic components that are sourced from world-renowned brands for reliability and durability.

Applications where Water Filling Machine is used

  • Sample 1

    Products Parts

    Washing Part

    The washing section of the filling machine responsible for washing bottles is a rotary bottle washing. It is primarily used for rinsing new bottles for beverages and drinking water. The main structure of the equipment that comes into contact with the rinsing medium and the external cover is made of stainless steel, including the stainless steel clamps. The machine has a simple structure that is easy to adjust, and the contact area with the bottle neck is minimal, reducing the risk of secondary pollution. Furthermore, the machine has a water collection tray to recycle the rinsing water.

    Filling Part

    The filling section is responsible for filling the material into the washed bottles provided by the bottle washing machine, using a pressure filling and negative pressure reflux method. This filling method is quick and responsive, and provides high precision filling. The filling valve has no spring, so the material does not come into contact with the spring and can be easily cleaned. To ensure the filling process and to address filling issues, the filling valve is designed to maintain a slight backflow of material when there is no bottle present or when the machine is stopped. The filling cylinder adopts a full-cylinder filling method to ensure the stability of pressure inside the cylinder.

    Capping Part

    The capping section is powered by a reduction gearbox which drives the turntable to rotate, causing the caps to be expelled from the hopper by the centrifugal force. A positive and negative cap separation device is situated at the outlet. If a negative cap is detected, it is automatically blown back into the hopper by an air current. Only positive caps can enter the chute and be conveyed to the cap feeding tray. The number of caps in the hopper is detected by photoelectric switches which control the cap conveyor and ensure that capping is performed effectively. To prevent accidents, an anti-reverse mechanism is installed on the chute, and a pair of photoelectric switches are positioned to stop the machine immediately if no cap is detected.

    Specification

    Technical Parameter
    Model XGF-18-18-6 XGF24-24-8 XGF32-32-10 XGF40-40-12
    Capacity 6000BPH 10000BPH 15000BPH 18000BPH
    Air Pressure 0.7Mpa 0.7Mpa 0.7Mpa 0.7Mpa
    Air Consumption 0.8m3/min 1.0m3/min 1.2m3/min 1.5m3/min
    Working Location rinse 18 filler 18 capper 6 rinse 24 filler 24 capper 8 rinse 32 filler 32 capper 10 rinse 40 filler 40 capper 12
    Voltage 380V 380V 380V 380V
    Filling Method pressure filling pressure filling pressure filling pressure filling
    Machine Dimension L2300*W1680*H2100mm³ L2850*W2300*H2500mm³ L3550*W2650*H2700mm³ L4360*W3300*H2700mm³
    Weight 3500KGS 5500KGS 6000KGS 6800KGS

    Electric Configuration

    PLC Mitsubishi
    Touch Screen Mitsubishi
    Frequency Converter Mitsubishi
    Motor Taian
    Contactor Schneider
    Hot Relay Schneider
    Approaching Switch Schneider
    Photoeletric Switch Autonics
    Pneumatic Components Airtac

     

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    • Building A, No.505, QianHai BaoHua Time Square, Baoan District, Shenzhen, China
    • Building B, No.161, Zhenye Road Dongjing Town,Songjiang District,Shanghai,China